DH-FW30 Rebar Friction Welding Machine

• Friction welding, renowned for its robustness, utilizes mechanical friction and axial pressure to generate surface heat. This semi-melting process allows the firm welding of identical or different metals, creating a cohesive structure.
• To advance towards a low-carbon society, energy conservation in welding becomes paramount. Minimizing heat input prevents splashes and smoke at the joint, eliminating the need for additional materials or fillers. This marks a revolutionary shift in manufacturing approaches.
• In Taiwan's construction sector, the enduring "Friction Welding" method includes warm-up, normal pressure, and forging pressure steps. The traditional use of two hydraulic cylinders as the pushing driver often leads to oil temperature variations, resulting in a significant drop in success rates.
• The construction industry has long embraced the efficacy of the "Friction Welding" technique. Our patented "Friction Welding Machine with Servo Mechanism" integrates a servo motor to drive a screw, converting conventional hydraulic pressure values into digital data. This evolution ensures the consistent production of high-quality, well-coupled rebar, significantly bolstering building structural integrity beyond government safety standards. Additionally, our technology eradicates human errors linked to inexperienced workers. Once verified data is input, our machine autonomously manages subsequent processes.
• By leveraging the latest servo drive, our rebar friction welding machine enhances welding efficiency, providing swifter and more precise operations. The full touch panel offers heightened flexibility, adaptability, and a high degree of freedom. It can be equipped with a cutting device and a driving pushing structure supported by an automatic cutting waste servo motor. Utilizing friction welding in the production process guarantees multiple benefits, including heightened process efficiency, increased productivity, excellent joint properties, and safe working conditions.
• Friction welding presents a cost advantage in coupler production over forging, coupled with the benefit of rapid formation. The strength of friction-welded products equals that of their forged counterparts, and the resulting surface is notably cleaner.

Automatic Friction Welding Machine

Distinctive Welding Capabilities

• The fusion of the welding surface to the two end faces of the metal creates a joint known for its formidable toughness. The tensile and torsional strength of this joint surpasses that achieved through arc welding and argon welding.
• Integration of Dissimilar Materials for Cost Reduction
• Friction welding offers a solution for combining metal types incompatible with traditional welding methods. This innovative approach not only reduces costs but also proves effective for lightweight component applications.
• Enhanced Welding Precision
• Post-welding, minimal deformation is observed in the materials at both ends, with the center eccentricity held within 0.5m/m. This commitment to workpiece quality results in reduced machining allowances and lowered material and processing costs.
• Eco-Friendly and Energy-Efficient Practices
• By avoiding the use of materials or fillers such as metal, flux, and gas, uniform heat is achieved without arcs or toxic byproducts, significantly improving the overall work environment.
• Accelerated and Accurate Welding Efficiency
• The production cost using friction welding is lower than that of forging, enabling swift formation. The strength achieved is comparable to forged products, and the resulting surface is noticeably cleaner.
• Elimination of Manual Welding Errors
• Through machine-controlled friction welding, the process attains uniformity and repeatability, eliminating the potential for human error. Simultaneously, it achieves welding quality that is independent and surpasses the technical proficiency of the operator.

Friction Welding Machine Benefits:

• • Utilizes advanced servo drive technology for precise shifting.
  • Allows for flexible and swift movement with adjustable shift speeds.
  • Maintains stable oil temperature without causing any disruptions.
  • Incorporates a versatile full-touch panel with a high degree of flexibility.
  • Option to attach a cutting device for automated waste cutting.
  • Utilizes components from reputable global brands, ensuring accuracy.
  • Achieves shaping speeds 5 times faster than traditional machines.
  • Enables fully automated production, resulting in increased output and reduced labor requirements.

Exceptional Features of Our Friction Welding Machine

• Stable Operation Independent of Oil Temperature
• Achieves High-Precision Welds
• Angle Control Enhances Versatility, Ideal for Phase Adjustment in Workpieces
• Servo Control Reduces Carbon Dioxide Emissions More Effectively Than Hydraulic Control, Serving as an Energy-Efficient Option
• Eliminates Oil Leakage, Contributing to an Enhanced Working Environment
• Environmentally Friendly with No Waste Oil Generation
• Feedback Control of Forge Force Ensures Smooth Operation at Low Speeds
• Maintains Uniform Output Under Various Conditions (Temperature, Humidity, etc.)
• Compact Hydraulic Unit, Resulting in Space-Saving and Low Noise Operation