DH-FW45 Rebar Friction Welding Machine

1. Unique welding function
   Fusing the welding surface to the two end faces of the metal results in a joint characterized by formidable toughness. The tensile and torsional strength of this joint far outstrips that achieved through arc welding and argon welding.
   
   
2. Adding dissimilar materials can reduce material costs
   Friction welding provides a solution for joining metal combinations that are incompatible with traditional welding methods. This innovative approach not only saves costs but also serves as an effective method for lightweight component applications.
3. Improve welding accuracy
   Post-welding, the materials at both ends exhibit minimal deformation, and the center eccentricity is held within 0.5m/m. This commitment to workpiece quality results in reduced machining allowances and lowered material and processing costs.
4. Eco-friendly and energy efficient
   Avoid the use of materials or fillers like metal, flux, gas, etc. Achieve uniform heat without arcs or toxic byproducts, effectively enhancing the overall work environment.
5. Faster and more accurate welding efficiency
   The cost of production using friction welding is less than that of forging, and it enables rapid formation. The strength achieved is equivalent to forged products, and the resulting surface is notably cleaner.
6. Can eliminate manual welding errors
   Through the use of machine-controlled friction welding, the process attains uniformity and repeatability, eradicating the potential for human error. Concurrently, it achieves welding quality that is independent and exceeds the technical proficiency of the operator.

a. The fusion of the welding surface at both ends of the metal results in a robust and resilient connection, with tensile and torsional strength surpassing that of arc welding and argon welding.

b. Diverse materials can be welded together, such as stainless steel with various medium and high carbon steel materials. However, annealing is necessary after welding high carbon steel. Post-welding, the materials at both ends maintain minimal deformation, with a center eccentricity difference within 0.5m/m. This ensures workpiece quality, reducing the need for processing allowances and lowering material and processing costs.

c. Friction welding offers cost-effective production, lower than that of forging, and allows for swift formation. Despite this, the strength is comparable to forged products, and the resulting surface is cleaner.

d. Friction welding eliminates the need for expendable materials like fuels or metal-filled solvents, gases, etc. The process generates uniform heat through friction between the contact surfaces, avoiding arcs or toxic materials and contributing to an improved working environment.

Achieving stable operation without being influenced by oil temperature fluctuations, our system enables high-precision welding. Angle control further broadens the applications of friction welding, extending to phase-adjusting workpieces. The implementation of servo control not only enhances energy efficiency but also reduces carbon dioxide emissions compared to hydraulic control, making it an eco-friendly option. With no oil leakage, the working environment is improved, and the absence of waste oil contributes to environmental preservation. The feedback control of forge force ensures smooth operation at low speeds, and the downsized hydraulic unit results in space-saving and reduced noise.

Key Benefits of the Friction Welding Machine:

• Utilizes the latest servo drive for enhanced precision in shifting.
• Enables free and rapid movement with adjustable shift speed.
• Maintains consistent oil temperature, avoiding adverse effects.
• Features a full-touch panel with flexibility and a high degree of freedom.
• Option to attach a cutting device for automatic waste cutting.
• Incorporates renowned brand parts from various countries, ensuring accuracy.
• Achieves a shaping speed 5 times faster than traditional machines.
• Facilitates fully automated production, leading to increased output and reduced manpower.