Automatic Straight-Bar Rebar Stirrup Bender Application
1. Introduction
The Straight Rebar Feeding Stirrups Bending Machine is a high performance tool for reinforcement centres who need to achieve large production quantities in addition to obtaining top quality processing accuracy. This tool incorporates very high levels of automation with dual line feed capability, full Servo control and Magnetic Automatic Loading which together provide a significantly higher level of productivity while drastically reducing the manpower requirements and at the same time ensuring that the bend quality produced by this machine is completely consistent.
2. Main Features
2.1. Dual-Line Feeding
This machine has the capability of controlling two lines of straight rebar simultaneously, significantly increasing the throughput capacity compared to machines operating a single line, making it an ideal solution for mass production stirrups manufacturers and large precast production facilities.
2.2. Provides Continuous Stirrups of All Types
The machines bends the following stirrups, etc.:
• narrow circles
2.2 Two-dimensional forms (squares, rectangles, polygons, hooks, etc.), three-dimensional stirrup designs, continuous-single-pass stirrups (Bending process is continuous with no break in flow). The machine has a lot of flexibility to be used on many different projects for building support.
2.3 Magnetized Automatic Dispensing Unit
The integrated magnetic dispensing system draws in straight bars magnetically to the dispensing path. This reduces how much picking up people have to do and keeps them safer. It also keeps the steel in one place until it’s ready to bend.
2.4 Full Servo Motor Control
By implementing servo-driven technology for bending and cutting, we can achieve greater precision with more fluid movements compared to hydraulic systems, requiring minimal maintenance.
Allows for rapid shape change with excellent repeatability.
2.5 Maximum Bending Length: 1100 mm.
Suitable for large-size stirrups and long-form bending applications.
Ensures the capability to meet most civil engineering requirements.
3. Applications
This machine is used in many areas.
Rebar processing plants
Precast concrete plants
Large construction projects
Roads, bridges and tunnel infrastructures
High-rise buildings
Steel reinforcement prefabrication centers
Because the automation and shape forming capabilities of this machine are so versatile, it is perfect for high production type environments.
4. Advantages
The machines productivity
With two feeders in use at the same time, full automation and fast bending with servo motors, our machine greatly increases your production.
Great Accuracy and Consistent Results
The Servo control system precisely regulates the angles, lengths, and shapes of all stirrups.If you're looking to cut down on labor expenses, our new system is the answer! With this system, one operator will be able to load, cut, and bend all the material for you with little effort. Because the machine can cut, load, and bend material with little to no labor costs, it's a great investment!
This machine has a wide variety of stirring shapes for all needs, from circular to 3D shapes. The entire system is driven by servo motors and thus works on a long lifespan, continues and with the possibility of Maintaining and servicing the unit easily
5. Conclusion.
The Straight Rebar Feeding Stirrups Bending Machine uses both advanced servo technology and automation to improve the speed at which it operates, its accuracy and flexibility. With its dual feeding mechanism and an automatic magnetic loading system on top of the broad range of shapes it can produce, it would provide the modern reinforcement centres with an excellent way to increase productivity while simultaneously lowering their dependence on manpower.