Automatic Straight-Bar Rebar Stirrup Bender Application

1. Introduction

The Straight Rebar Feeding Stirrups Bending Machine is designed for high-efficiency and high-precision reinforcement processing centers. With advanced automation features such as dual-line feeding, full-servo control, and magnetic automatic loading, this machine significantly improves productivity, reduces labor dependency, and ensures consistent bending quality.

2. Key Features

2.1 Dual-Line Feeding

• Supports two straight rebars feeding simultaneously.
• Greatly increases output capacity compared to single-line machines.
• Ideal for mass-production stirrups factories and precast plants.
  

2.2 Capable of Producing Multiple Shapes

• Circular shapes
• 2D geometric shapes (squares, rectangles, polygons, hooks, etc.)
• 3D stirrup forms
• One-stroke (continuous-tie) stirrups (continuous bending without interruption)

This flexibility makes the machine suitable for a wide range of structural reinforcement requirements.

2.3 Magnetic Automatic Loading System

• Built-in magnetic feeding device automatically pulls straight bars into the feeding track.
• Reduces manual handling and improves operational safety.
• Ensures stable and consistent rebar positioning before bending.

2.4 Full Servo Motor Control

• Servo-driven bending and cutting ensures high accuracy and smooth motion.
• Servo motors minimize maintenance compared to hydraulic systems.
• Enables fast shape switching and precise repeatability.

2.5 Maximum Bending Length: 1100 mm

• Suitable for large-size stirrups and long-form bending applications.
• Ensures the capability to meet most civil engineering requirements.
  
  

3. Applications

This machine is widely used in:

• Rebar processing plants
• Precast concrete plants
• Large construction projects
• Transportation infrastructure (roads, bridges, tunnels)
• High-rise buildings
• Steel reinforcement prefabrication centers

Its automation and shape-forming versatility make it ideal for high-volume production environments.

4. Advantages

High Productivity

Dual-line feeding, full automation, and fast servo bending significantly boost output capacity.

Precision and Consistency

Servo control system guarantees accurate angles, lengths, and shapes for every stirrup produced.

Reduced Labor Cost

Automatic loading, cutting, and bending allow the machine to operate with minimal manpower.

Versatility

Supports a wide range of shapes, including circular and 3D structures, fulfilling diverse construction needs.

High Reliability

Servo-driven mechanisms ensure long service life and stable operation with reduced maintenance.

5. Conclusion

The Straight Rebar Feeding Stirrups Bending Machine combines advanced servo technology with intelligent automation to achieve exceptional performance in speed, accuracy, and flexibility. Its dual-line feeding capability, automatic magnetic loading, and wide shape-forming range make it an ideal solution for modern reinforcement processing centers seeking to improve efficiency and reduce labor reliance.